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Proper wire harness routing

PostPosted: Sun Oct 07, 2018 12:58 pm
by hd54kh
I have searched and stared at a lot of pictures and looking for the correct routing of the wiring on my 54 KH.
There is the loom heading towards the Generator and regulator, the loom heading towards the horn than onto the coil, the loom heading towards the brakelight switch and rear fender.

If anyone can help me with the correct routing so it would be correct and safe.

Also I do not have the spacers for the headlight bracket, anyone have a picture and/or measurement? They are hidden so I can probably fabricate my own or if anyone has a spare set I can buy. P/N - 67821-52

Thanks in advance
Terry

Re: Proper wire harness routing

PostPosted: Sun Oct 07, 2018 4:05 pm
by Jim Garrett
Terry, If you don't get any pictures before tomorrow, I can shoot some of my original 54 KH for you. Jim

Re: Proper wire harness routing

PostPosted: Sun Oct 07, 2018 6:53 pm
by starcain
Terry, Here is a picture of the headlight bracket spacer. I have 3 sets in my drawer and each set measures just a little different in thickness? Not sure why but it shouldn't make much difference as long as they are close to the dimensions I posted. They shouldn't be too hard to fabricate but if you want these two for $20 let me know.
Stan

Re: Proper wire harness routing

PostPosted: Mon Oct 08, 2018 10:50 am
by hd54kh
Stan I sent you a PM

Jim that would be great if you can do that.

If you can post them here this would be a good document for others if needed, and/or you can send them to me direct to [email protected].

Thanks guys, every step is getting me closer.

Terry

Re: Proper wire harness routing

PostPosted: Fri Oct 12, 2018 1:45 pm
by hd54kh
Jim, I can not say enough. Perfect. The pictures are the exact help I needed.

Thank you so much.

Terry

Re: Proper wire harness routing

PostPosted: Sat Oct 13, 2018 5:27 am
by starcain
Terry or Jim, Any chance one of you could post those pictures here on the forum? I for one would like to see them and I'm sure it could be helpful to others.
Thanks, Stan

Re: Proper wire harness routing

PostPosted: Sat Oct 13, 2018 11:45 am
by hd54kh
Sure let me try, there are about 26 pictures. All credit needs to go to Jim. This is a great reference he put together.


Terry

Re: Proper wire harness routing

PostPosted: Sat Oct 13, 2018 11:51 am
by hd54kh
Here are Jims photos of the individual wire looms three at a time:

3 of 8 pictures

Re: Proper wire harness routing

PostPosted: Sat Oct 13, 2018 11:53 am
by hd54kh
4, 5, & 6 of 8

Re: Proper wire harness routing

PostPosted: Sat Oct 13, 2018 11:54 am
by hd54kh
7 & 8 of 8